Vaisala DMP6 Dew Point Probe for Processes up to 350 °C

The Vaisala DRYCAP® Dew Point Probe DMP6 measures humidity directly inside very hot industrial processes using a robust probe and passive cooling set.

  • Direct in-line measurement at process temperatures from +100 to +350 °C
  • Dew point measurement range from −25 to +100 °C Td/f
  • Passive cooling requires no power, cooling water or moving components
  • Built-in Modbus RTU or integration with Vaisala Indigo transmitters
  • Connect to Indigo80 for portable display, diagnostics, configuration and field calibration

Vaisala DMP6 Dew Point Probe for Very High Temperatures

The Vaisala DMP6 is designed for direct in-line humidity measurement in industrial processes operating at temperatures up to +350 °C. It combines a high-temperature probe with a passive cooling set that conducts heat away from the sensor and keeps the measurement element within its permitted operating range.

Because the cooling system has no moving parts and requires no electrical power, cooling water or compressed air, the DMP6 provides a straightforward way to measure inside hot dryers and ovens without a separate sampling system or heated sample line.

DMP6 at a Glance

Primary application Direct measurement in very hot industrial processes
Process temperature +100 to +350 °C for direct high-temperature measurement
Dew point range −25 to +100 °C Td/f
Dew point accuracy ±2 °C Td/f
Digital output Modbus RTU over RS-485
Sensor Vaisala DRYCAP® 180S
Probe-body protection IP66
Cooling method Passive conduction cooling with configurable cooling fins

Why Choose the DMP6?

  • Measures directly up to +350 °C: monitor humidity inside hot processes instead of extracting and conditioning a sample.
  • Passive cooling: the cooling set protects the sensing element without powered cooling equipment or moving parts.
  • Wide high-dew-point range: measure from −25 to +100 °C Td/f in demanding drying applications.
  • Stable DRYCAP measurement: automatic calibration and sensor purge support long-term stability and chemical resistance.
  • Industrial durability: the sensor tolerates condensation, oil, dust and most chemicals encountered in process environments.
  • Flexible connectivity: operate through Modbus RTU, an Indigo transmitter, Indigo80 or Vaisala Insight software.

Measurement and Operating Specifications

PropertySpecification
Dew point measurement range −25 to +100 °C Td/f
Dew point accuracy ±2 °C Td/f
Dry-to-wet response, 63% [90%] 5 seconds [10 seconds]
Wet-to-dry response, 63% [90%] 45 seconds [5 minutes]
Typical mixing-ratio range 0 to 1000 g/kg
Probe-head process range +100 to +350 °C for direct measurement with the cooling set
Probe-body operating range −40 to +80 °C
Operating voltage 15–30 V DC
Probe material AISI 316L stainless steel
Standard probe cable 2 m

Passive Cooling for Direct Process Measurement

The DMP6 sensing head is installed inside the cooling set. Heat is conducted away from the probe through the cooling body and removable fins, reducing the sensor temperature without external cooling utilities. The number and arrangement of cooling fins are selected according to the actual process temperature.

Important: the sensor temperature must remain below +180 °C, including during abnormal process conditions. After installation and stabilisation, verify the sensor temperature and saturation-ratio diagnostics using Vaisala Insight software, Indigo80 or Modbus.

High gas velocity changes the cooling behaviour and can reduce performance or damage the assembly. Confirm the process temperature, airflow and mounting arrangement before finalising the installation.

Fixed or Portable Measurement

Permanent Process Installation

The DMP6 can connect directly to an automation or monitoring system using Modbus RTU. Where a permanent display, analogue output, relay or Ethernet connection is required, pair it with a compatible Vaisala Indigo transmitter.

Portable Use with Indigo80

Connect the DMP6 to the Vaisala Indigo80 handheld indicator for portable display, data logging, diagnostics, probe configuration and field calibration. Indigo80 can also read temperature from a second compatible probe when an external temperature-compensation value is required.

Portable-use note: Indigo80 makes the display and service functions portable; the DMP6 probe and cooling set remain mechanically installed for high-temperature process measurement. DMP80 is a separate handheld probe intended for portable dew point spot checks.

The DMP6 also works with Vaisala Insight PC software for configuration, diagnostics, temporary online monitoring and calibration support.

Typical Applications

  • Industrial drying ovens
  • Baking and food-processing ovens
  • Ceramics, gypsum and building-material dryers
  • Paper, wood and biomass drying processes
  • High-temperature material treatment
  • Other hot processes requiring direct humidity or dew point measurement

Installation and Ordering Considerations

Before ordering, confirm the normal and maximum process temperatures, expected dew point, gas velocity, duct or oven-wall construction, insulation thickness, available external clearance and required output. These details determine the cooling-fin arrangement and whether the DMP6 is suitable for the measurement point.

The probe should be installed where the gas represents the actual process condition. Avoid stagnant zones, direct contact with product, locations exposed to mechanical impact and positions where condensed water can collect around the cooling set.

Vaisala DMP Series Comparison

Choose the DMP probe according to the installation environment, process temperature, pressure and required dew point range.

ModelBest suited toDew point rangeTemperature or pressure limitInstallation
DMP1 Dry rooms, battery production and semiconductor manufacturing −70 to +80 °C Td/f Probe operating temperature −40 to +80 °C Compact fixed probe for distributed room monitoring
DMP5 Hot industrial dryers, ovens and process ducts −40 to +100 °C Td/f Process temperature up to +180 °C Long direct-insertion probe with adjustable mounting depth
DMP6 Very-high-temperature dryers, ovens and industrial processes −25 to +100 °C Td/f Direct process measurement from +100 to +350 °C Direct-insertion probe with a dedicated passive cooling set
DMP7 Tight spaces, compact equipment, dry gas and compressed air −70 to +80 °C Td/f Process pressure up to 10 bar Short 41 mm sensing head with pressure-tight fitting
DMP8 Pressurised compressed-air and industrial-gas pipelines −70 to +80 °C Td/f Process pressure up to 40 bar absolute Adjustable insertion depth with optional ball-valve installation

Quick selection: choose DMP1 for distributed dry-room monitoring, DMP5 for processes up to +180 °C, DMP6 for very hot processes up to +350 °C, DMP7 when installation space is limited, and DMP8 for pressurised pipelines up to 40 bar.

All five probes support Modbus RTU, compatible Vaisala Indigo transmitters, the Indigo80 handheld indicator and Vaisala Insight software. The final selection should also consider process gas, flow velocity, mounting access, required outputs and calibration arrangements.

DMP6 Videos

Technical Resources

Choose the right Vaisala dew point instrument


Vaisala dew point sensing technologies application note


Compressed-air dryer success story


Improving semiconductor wafer circuit pattern quality


Compressed-air dew point sampling guidance

Vaisala DMP6 Supplier and Technical Support in Malaysia

Seacom Process Instruments supplies and supports the Vaisala DMP6 High-Temperature Dew Point Probe in Malaysia for industrial drying, ovens, food processing, building materials and other very-hot process applications.

Our team can assist with application review, cooling-set configuration, installation location, Indigo transmitter pairing, Indigo80 servicing arrangements, automation integration, commissioning and calibration planning.

Contact Seacom with your process temperature range, expected dew point, gas velocity, duct or oven construction, insulation thickness, available mounting clearance and required output so we can assess a suitable DMP6 arrangement.

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